Underground                                       Underground

Health and safety, productivity and environment initiatives.

Open Cut                                          Open Cut

Safety, productivity and the right to operate are priorities for open cut mine research.

Coal Preparation                                  Coal Preparation

Maximising throughput and yield while minimising costs and emissions.

Technical Market Support                          Technical Market Support

Market acceptance and emphasising the advantages of Australian coals.

Mine Site Greenhouse Mitigation                   Mine Site Greenhouse Mitigation

Mitigating greenhouse gas emissions from the production of coal.

Low Emission Coal Use                             Low Emission Coal Use

Step-change technologies aimed at reducing greenhouse gas emissions.

Mining and the Community                          Mining and the Community

The relationship between mines and the local community.

 

©2012 Australian Coal Association Research Program

Open Cut Mining Priorities

IMPROVED HEALTH AND SAFETY

The industry is looking for direct or indirect improvements in health and safety across all mining and exploration operations. Areas of focus and interest for open cut mining are:

  • Investigation of key open cut health and safety issues and management practices, including legislative best practice alternatives. Improved risk management tools/approaches (this applies also to the exploration, coal preparation).
  • Personal back and joint damage. A number of improvements have been achieved but new approaches are required to further reduce injuries of this type.
  • Protection and removal of personnel from hazardous situations such as those around the ground stability in the vicinity of voids and excavations, particularly during truck loading.
  • General improvement to the health and safety of mining and maintenance operations through novel procedural, operating, or equipment changes.
  • Manual handling aids for operational and maintenance activities including elimination of human intervention through automated technologies.
  • Innovative processes to assist in the management of operator fatigue. This applies equally to the coal preparation, underground and exploration areas.
  • Improving equipment operator interfaces and collision avoidance, improved automation and remote control.
  • Development of systems and equipment that leads to the reduction of noise at the source and operators noise exposure.

INCREASE THE PRODUCTIVITY OF MINING SYSTEMS

A reduction in unit costs of production is a key driver for the industry. Some specific issues are:

  • Implementation of semi-automation or automation of production systems.
  • Enhancements to major mining equipment to enable decreased cycle times, increased utilisation or maximise pay load.
  • Innovations in operating techniques.
  • Lower cost ways of fragmenting ground for optimum diggability and bucket filling.
  • Development of innovative methods to improve coal recovery.
  • Improvements in mine planning optimisation and visualisation tools.
  • Development of efficient mine site communication networks.

IMPROVEMENT IN THE EFFICIENCY and RELIABILITY OF EQUIPMENT and SERVICES

The industry believes that working with OEMs is of significant value and would also welcome projects that are supported by, or integrate with, OEMs:

  • The application of alternative materials to high maintenance areas.
  • Reliability engineering, including whole of asset approaches.
  • Condition monitoring and its effective and useful integration.
  • Innovations that help mine operators improve tyre life.
  • Advances that help relate duty to work done across a range of equipment to define maintenance needs.
  • Improved methods for reducing catastrophic equipment failures.
  • Technologies that improve energy efficiency across the mine.

IMPROVED GEOLOGICAL DEFINITION AND GEOTECHNICAL ASSESSMENT OF COAL DEPOSITS

For economic assessment, it is essential that the industry has the best possible understanding and definition of the resources and reserves underpinning all mining operations

  • Detection and characterisation of hazards in the de-stressed and de-watered zones ahead of mining.
  • Better resolution of geological features in the undisturbed zone from surface to 100m depth including the cost benefit analysis of geophysical and geotechnical techniques.
  • Minimisation of geotechnical risk with a particular focus on deeper excavations and higher spoils; including the improved understanding, modelling and management of the representation of principal hazards.
  • Investigation of material properties and implications on dump design and stability of alternative methods of tailings disposal in spoil.
  • Improved assessment and evaluation of hydrogeology on mining including:
    • Impacts on wall stability and degradation of material properties.
    • Impact of mining on groundwater including aquifer interaction.
  • Practical methods for increasing confidence in estimation and classification of resources and reserves.
  • Research to improve regional understanding of Australia’s coal basins.
  • Improved processes for the derivation of additional value from downhole geophysical surveys, specifically in the areas of:
    • Identification and evaluation of discontinuities.
    • Improved rock mass characterisation.
    • Derivation of credible coal quality estimates from geophysical logs.
    • Establishment of ‘best practice’ work practices.
  • Options for the standardisation and improved management of exploration data.
  • Identify and ameliorate risks associated with working an open cut above old underground workings.

 

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