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Underground

Commercialised Version of Automatic Shut Down Valve

Underground » Ventilation, Gas Drainage and Monitoring

Published: June 99Project Number: C7038

Get ReportAuthor: Les Lunarzewski | Lunagas

Underground gassy coal mines both throughout the world and in Australia, often experience periods of high gas emission or weekend-holiday breakdowns, in which the best option is to shut-down production, clear out the area and wait for the gas to subside, resulting in costly delays and upset schedules. Most importantly, however, is the necessity to control the gas drainage system under various hazardous conditions such as, underground fires, explosions, dangerous gas concentrations in the captured gas, gas pipeline leakage, or interruption of the power supply or ventilation system.

A solution to this problem has long been the subject of research and development within the industry. A partnership between Advanced Mining Technologies and Lunagas Pty Limited, has successfully designed and developed an automatic shut-down valve prototype for gas drainage networks operating under suction conditions.

The system involves the use of a membrane operating valve and push-spring assembly, joined to the drainage line through an internal pilot connection. The device will immediately shut-down gas flow from individual gas sources or drainage pipes when suction supplies are suspended, and can be reopened automatically, following the reapplication of suction to the drainage line or on gas sources.

The project was aimed at utilising a current available prototype to be redesigned and commercialised for Australian underground coal mine conditions. As a result, the production prototype of a 50 mm diameter valve was designed, manufactured and tested, both under laboratory-workshop and underground conditions.

This report details the equipment and technology successfully employed for the 50 mm diameter Commercialised Automatic Shut-Down Valve (CASDV) to be used for product construction and manufacture. All other diameters (80, 100, 300mm, etc) utilised in the mining gas drainage network shall have the same basic design and will be developed as required by the coal mining industry, during the manufacture phase of the main product.

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